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Non-Sterile Cleanrooms and Microbial Monitoring Programs

by Gerbig in General Cleanroom. Comments Off on Non-Sterile Cleanrooms and Microbial Monitoring Programs

There are several reasons one would establish a microbial monitoring program for a non-sterile cleanroom. Among them are evaluating sanitization and disinfection efficacy, monitoring cleanroom production and lab environments, monitoring and qualifying personnel, and validating the cleaning process in and of the cleanroom.

One should always consult industry references for guidance, but we will outline three parts to establishing your program. (A few references: IEST-RP-CC023.3, Microorganisms in Cleanrooms (IEST will publish in 2014); ISO 14698 – 1 & 2, Biocontamination Control in Cleanrooms and Associated Controlled Environments; USP <1115> Bioburden Control of Non-sterile Drug Substances and Products)

Step 1. Analyze your Risk

The first thing you want to do is identify risks to the product and process for potential contamination. Jan Eudy of cemag.us suggests six questions to ask:

Is the product and/or process sensitive to changes or extremes in temperature and/or relative … Read More »

Considerations for Going Green with your Cleanroom

by Gerbig in General Cleanroom. Comments Off on Considerations for Going Green with your Cleanroom

Building or retrofitting an operation to be environmentally friendly is not a new idea, but it is an increasingly popular one. On top of numerous benefits, executives feel it is both the “right thing” and expected by clients. However, with cleanrooms, there are many people who decide not to go green. Here we will outline some things to consider for your own facility.

LEED

Leadership in Energy and Environmental Design (LEED) is the most widely used green building certification program in the world. It is a voluntary program providing third-party certification of green buildings through the US Green Building Council (USGBC). It’s a certification process for materials, methods of construction, operation, and also maintenance.

There are, however, alternatives. Green Globes touts its program as “interactive, flexible, and affordable, and providing market recognition of a building’s environmental attributes through third-party verification.” ENERGY STAR … Read More »

How to Support the Integrity of your Cleanroom through Conversation

by Gerbig in General Cleanroom. Comments Off on How to Support the Integrity of your Cleanroom through Conversation

Cleanrooms depend on people in a number of ways. Staff is needed to carry out tasks, but they are also responsible for completing tasks correctly. In a cleanroom, there is a very clear, “correct” way to perform duties. Furthermore, people are most responsible for producing contaminates. Any failure in a cleanroom is most likely the result of a person who didn’t follow protocol.

Why does this happen? Good people and good workers are still prone to mistakes, but that isn’t entirely what is wrong. People who are not engaged, improperly trained, or not invested in the company’s mission are less likely to give it their “all” when at work. So how does a manager help staff be all they can be?

It turns out that simply talking to employees will help dissolve issues that cause apathy, carelessness, or unproductiveness. According to … Read More »

Lighting your Cleanroom

by Gerbig in General Cleanroom. Comments Off on Lighting your Cleanroom

Installing lighting systems in a cleanroom can be a challenge because of the air filtration systems. Depending on the class of cleanroom, the ceiling may be covered with filters, leaving little room for light fixtures. Yet finding a lighting system that works effectively with the HVAC system is only one piece of the puzzle. You still need fixtures that maintain the integrity of the workspace, require little maintenance, and of course, provide appropriate light.

When choosing your lighting system, the first thing you’ll look at is the fixture style. There are three common ones, and choices depend largely on cleanroom class.

ISO 8 to ISO 5: Recessed troffers are most ideal in these environments. There is enough space in the ceiling and plenum in all cases. Your typical ISO 8 – 5 cleanrooms are pharmaceutical, semiconductor, chemical lab, and electronic assembly.

ISO 5 and ISO … Read More »